Definitions the following terms apply specifically to metal detection as used in this guidance. Teach inhouse technicians the importance of performing thorough preventive maintenance service. Sop for preventive maintenance of equipments and systems standard operating procedure of preventive maintenance and checklist of all equipment and systems as per their frequencies in pharmaceutical industries. Preventive maintenance principles mit opencourseware. Sop for preventive maintenance of water chiller for. Preventive and predictive maintenance 700zb00102 42 preventivepredictive maintenance the guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. Sop 847hv, operation, preventive maintenance, and inspection.
No dust control system can perform reliably unless it is operated properly. Total maintenance cost is the sum of material and labor cost required to repair the item, the cost of preventive maintenance to avoid repairs, plus the cost of. Equipment preventive maintenance schedule and submit to department manager for approval. Standard maintenance procedure pdf the practices and procedures necessary to achieve the standards that are expected. The guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. During each inspection, the maintenance staff shall perform specified preventive and routine maintenance tasks. Guest room preventive maintenance checklist for hotel engineering and maintenance department, sop preventive maintenance, sop guest room pm, check tv channels and audio output. The main purpose of the preventive maintenance sop is to reduce the downtime of all equipment used in the hotel by minimising mechanical failures, breakdown, operation and also its running cost. The preventive maintenance program was and still is a focal point of gmp inspection.
Sop cnt 46 maintenance of air conditioning units by. Emergency shutdown of buildings other than housing in nonfire emergency situations purpose and scope. A comparison of two instruments or measuring devices one of which is a standard of known accuracy traceable to national standards to detect, correlate, report or eliminate by adjustment, any discrepancy in accuracy of the instrument measuring device being compared to the standard. Engineering preventive maintenance standard procedure. Preventive maintenance program for furniture sopom07. Further, this objective is specifically intended to provide. Preventive maintenance program for water heaters sopom05. Based on the qualification studies, a program for preventive maintenance of all major manufacturing equipments and critical support systems should be developed and implemented to maintain production systems in proper working condition and reduce equipment malfunctions.
The facilities management standard operating procedures sop are categorized into the following sections. Preventive maintenance checklist shall be made as per recommendations of the manufacturer, operation and maintenance manual and operational experience mentioned in this sop. Preventive maintenance pm procedure gmp sop standard. Standard for an electrical preventive maintenance epm program page 410 connections. Hydrant inspection, testing, and maintenance city of flint standard operating procedure 7 any shiny surfaces with light sanding to improve paint adhesion. Installation, use and maintenance of metal detectors in. These topics are connected to lean principles and it is the foundation during our research work. Building maintenance standard operating procedures facilities. This process only pertains to maximo generated, noncompliance related, preventive maintenance. How to implement a fleet preventive maintenance program.
This sop shall be applicable for preventive maintenance of all types of equipment and systems. This assumes vehicle records have supporting maintenance plans and measuring documents used by fbms to generate preventive maintenance work orders. Preventive maintenance work order status sop pm1 change. Example maintenance procedure in ace 3t sop format and.
The staff shall endeavour to complete all inspectiongenerated work items within 30 days of the inspection. To lay down the procedure for preventive maintenance. Preventive maintenance inspections will be performed by qualified personnel only. Preventive, predictive and corrective maintenance presented by. Petri valtanen researched sop standard operating procedure and its connections to 5s factors and productivity. Preventive corrective 1 received maintenance request ascertain if request can be fulfilled by gs staff outsource. When instituting a pm program, the following points should be considered.
Pm is a broad term and involves varying approaches to problem avoidance and prevention depending upon the criticality of the data center. Planned preventive maintenance sop food safety bearing. Records will be maintained on all equipment to include, but not necessarily limited to, preventive maintenance. Should there still be no response, wait ten 10 minutes, then call mike medlock at 706 6815600 cell or 706 3230540 home. This standard operating procedure sop also applies to all employees responsible for any type of preventive maintenance for instrumentation, equipment and. During the peak season our staff focuses on the daily maintenance of the. Unfortunately, this book cant be printed from the openbook.
Sop for preventive maintenance of equipments and systems. This document provides guidance in the installation, use and maintenance of metal detectors in pharmaceutical and animal health solid oral dosage form drug products and medical devices that by design do not contain metal components. Maintenance of storage facilities pdf, 251kb world health. This process only pertains to maximo generated, noncompliance related, preventive maintenance pm work orders wo, individual or routed, in the status of approved or in progress. Standard operating procedures for municipal operations. Remove any corrosion on battery terminals with bicarbonate of soda. Normal maintenance response systemstandard operating procedure sop 4 maintenance plan narrative 5 work order management 6 section 2 maintenance schedules and checklists 7 routine maintenance schedule and checklist 1 preventive maintenance schedule and checklist 11 inspection schedule buildings, grounds and units 19 appendix 1 appendix. The preventive maintenance should be recorded by the cmp on frm 3. Preventive maintenance procedure for each machine shall have a preventive maintenance checklist and spare part used. On stranded cable, if ends are corroded, cut off ends or separate strands and clean internally. Preventive and predictive maintenance life cycle engineering. Annual maintenance is solely the responsibility of the field specialist, or field technicians working for the air quality group. Calibration and preventative maintenance procedures. Agencies have realised that the preventive maintenance program is a crucial component of any modern quality system because it ensures efficient gmp operations.
Preventive maintenance work order status sop pm1 change request process page 1 of 3. Project overview build preventive maintenance scheduler assess potential losses find frequency of failure determine optimal maintenance policy assist in data formation and collection fortran program quang nguyen sample plant. Prior to starting work at the mmac, a resume, including experience, copies. The overall objective of the maintenance department is to maintain, throughout its expected useful life, the interior and exterior of school buildings, the grounds, and the roadways, and all fixed and moveable equipment through preventive maintenance and repairs. Tyo toteutettiin luomalla sop ja ennakkohuoltopohja vaaksyn tehtaalta. A preventive maintenance pm program is the key to reliable and efficient operation of any dust control equipment or system. Preventive maintenance can be performed by either an inhouse certified automotive technician or outsourced to a local automotive service center specializing in fleet preventive maintenance with certified technicians using stateoftheart equipment.
To achieve reliability, the following measures are suggested. In order to ensure that equipment is serviced according to the manufacturers specifications a repair log data sheet to be completed. The purpose of this standard operating procedure sop is to describe the procedures involved in commissioning, conducting and managing a sites. Ttspp time and temperaturesensitive pharmaceutical product. Standard operating procedure of preventive maintenance and checklist of all equipment and systems as per their frequencies in pharmaceutical industries. To lay down a procedure for the preventive maintenance of instruments. The main purpose of the preventive maintenance sop is to reduce the downtime of all equipment used in the hotel by minimising mechanical failures, breakdown, operation and also its running cost in order to ensure that equipment is serviced according to the manufacturers specifications a repair log data sheet. Preventive maintenance periodically checks an equipment to ensure that the equipment is operating properly and to avoid unscheduled breakdown of the machine, which causes downtime in business operation.
Standard for an electrical preventive maintenance epm. Building maintenance standard operating procedures 3 bm 1. A preventive maintenance schedule is a scheduled maintenance or service check of an equipment. Each preventive maintenance sop can be equipment instrument component specific or depending upon its application, it can be a single or common sop for carrying preventive maintenance of different equipment. Managers and supervisors are responsible for ensuring training is conducted with the most recent version of the sop. Routinepreventative maintenance of equipment slmta. Standard operating procedure, preventive maintenance and. Any other work items noted at the time of the inspection will be documented on the university form. Standard operating procedures for municipal operations douglas county public works dc stormwater sops 20181127 amended november 2018 2 1. It requires careful planning and scheduling of maintenance on equipment before there is an actual problem as well as.
The purpose of this sop is to ensure regular and consistent execution of the preventive maintenance, inspection, and testing of hydrants throughout the distribution system. If you need to print pages from this book, we recommend downloading it as a pdf. The term preventive maintenance also known as preventative maintenance implies the systematic inspection and detection of potential failures before they occur. Sop321 hydrant inspection, testing, and maintenance final. This sop is applicable for preventive maintenance of laboratory instrument other than hplc in quality control, pharmaceutical manufacturing. Each equipment or instrument or a system shall have preventive maintenance procedure in the shape of a standard operating procedure sop. Sop for preventive maintenance of water chiller for blister machine published by pharmastate blog this is a platform for people working in the pharmaceuticals industry for discussions, jobs, news updates, professional profile display space and company business pages. Preventive maintenance refers to regular, routine maintenance to help keep equipment up and running, preventing any unplanned downtime and expensive costs from unanticipated equipment failure. The purpose of this standard operating procedure sop is to describe the procedures involved in commissioning. Planned preventive maintenance sop free download as word doc. Standard operating procedure of preventive maintenance of instrument used for analysis in quality control. Employees must follow standard operating procedures when applicable. Managing work orders this sop is intended to address the process related to managing work orders in fbms.
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